What is OBD-II Code P2C85 – Hybrid/EV Battery Voltage External Isolation Fault


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What is OBD-II Code P2C85 – Hybrid/EV Battery Voltage External Isolation Fault

As a mechanic, I often deal with diagnostic trouble codes (DTCs) generated by the onboard diagnostics (OBD) system of modern vehicles. These codes indicate specific problems or malfunctions in various systems and components, and can help pinpoint the cause of a check engine light, warning message, or reduced performance. One of the more complex and challenging codes that I encounter is P2C85, which refers to a Hybrid/EV Battery Voltage External Isolation Fault. In this article, I will explain what this code means, what causes it, and how to repair the issue.

What is OBD-II Code P2C85

OBD-II Code P2C85 belongs to the P2 family of codes, which are hybrid and electric vehicle specific codes. P2C85 indicates that the vehicle’s hybrid or electric battery has a fault related to its external isolation. This means that the battery’s positive and negative circuits are communicating with each other or with other parts of the vehicle’s electrical system that they should not be. In other words, there is a short circuit or a low resistance path that allows the current to flow where it is not supposed to.

This fault can be hazardous to not only the vehicle but also the driver and passengers. When the circuits for the battery are communicating with the rest of the vehicle’s electrical system that they should not, it can cause the battery to overheat, catch fire, or even explode. Therefore, it is essential to address this fault code as soon as possible.

What Causes OBD-II Code P2C85

There are several potential causes of OBD-II Code P2C85, including:

1. Physical damage to the battery pack, such as corrosion, cracks, or punctures, that can expose the internal wiring and allow electricity to escape or enter.
2. Loose or corroded connections between the battery pack and other electrical components, such as high voltage cables, fuses, or relays, that can create resistance and heat under high current flow.
3. Faulty sensors that monitor the battery’s insulation resistance or voltage, such as the battery isolator module (BIM), that can send false signals or fail to detect a real fault.
4. Software or programming issues that can cause glitches or errors in the battery management system (BMS), such as a mismatched firmware or configuration file, that can lead to improper isolation and communication.

In some cases, the cause of the fault code may be straightforward, such as a broken cable or a corroded connector. However, in others, it can be challenging to pinpoint the exact source and require more diagnostic tests.

How to Repair OBD-II Code P2C85

The repair of OBD-II Code P2C85 may involve different steps depending on the cause and severity of the issue, but generally include:

1. Inspection and testing of the battery pack and its components, such as cables, fuses, relays, sensors, and BIM, for physical or electrical damage, looseness, or corrosion.
2. Cleaning or replacing the battery pack or its components that are damaged or contaminated, such as the terminals, clamps, or contacts.
3. Repairing or replacing the high voltage circuits and connectors that are loose or corroded to ensure proper communication and isolation.
4. Updating or resetting the battery management system software or configuration, if applicable, to match the battery pack and clear any stored fault codes.
5. Replacing the entire battery pack, if necessary, if the damage or fault is severe or cannot be repaired.

In some cases, the repair of OBD-II Code P2C85 may require specialized tools, knowledge, and certification, as dealing with hybrid or electric vehicle batteries can be dangerous and tricky. Therefore, it is always recommended to have a qualified and experienced technician to perform or assist in the repair process.

FAQs

1. Q: What are the symptoms of OBD-II Code P2C85?
A: The symptoms of OBD-II Code P2C85 may include a check engine light, reduced performance, or a warning message related to the battery or the hybrid/electric system.

2. Q: Can I still drive my vehicle with OBD-II Code P2C85?
A: It is not recommended to drive your vehicle with OBD-II Code P2C85, as it can be hazardous and may cause further damage or safety risks.

3. Q: How long does it take to repair OBD-II Code P2C85?
A: The repair time for OBD-II Code P2C85 depends on the cause and extent of the fault, and may range from a few hours to several days.

4. Q: Can I repair OBD-II Code P2C85 by myself?
A: It is not recommended to repair OBD-II Code P2C85 by yourself, as it involves working with high voltage electrical components and specialized tools. It is best to seek professional help from a certified technician.

5. Q: How can I prevent OBD-II Code P2C85 from happening?
A: You can prevent OBD-II Code P2C85 from happening by following the manufacturer’s recommended maintenance schedule, checking the battery and its connections regularly, and avoiding physical damage or contamination.

Conclusion

OBD-II Code P2C85 is a serious fault code that indicates a problem with the external isolation of a hybrid or electric vehicle’s battery pack. The cause of this fault may vary, ranging from physical damage to software or programming errors, and require different repair steps. It is essential to address this fault code as soon as possible to avoid safety risks and further damage. By following the recommended maintenance and repair guidelines and seeking professional help, you can ensure the longevity and reliability of your hybrid or electric vehicle.

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